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ISO9001 ISO13485
ISO14001

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IATF
16949

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IPC-A-610H International
Certification

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Fully Automated
AOI Inspection

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our smt pcb assembly capabilities

Our SMT PCB Assembly Capabilities

We evaluate circuit layouts, component placement, stencil design, solder paste volume and manufacturability to ensure stable SMT assembly and long term reliability throughout the assembly process.

We coordinate printed circuit board fabrication and SMT PCB assembly, including panelization, solder paste printing, stencil alignment and surface mount technology setup for consistent production.

High-speed pick-and-place machines with vision alignment and optimized nozzle selection ensure precise placement of components down to 0201, as well as complex ICs, BGAs, and fine-pitch devices.

We support SMD (surface mount devices) assembly, through-hole assembly and mixed SMT and through-hole builds for complex electronics requiring both surface mount and plated hole technologies.

We source electronic components from verified suppliers, including resistors, capacitors, ICs, connectors and specialized parts required for printed circuit assembly services.

Our process includes precise solder paste deposition via custom stencils, followed by controlled multi-zone reflow soldering. We also perform selective soldering for through-hole components in mixed-technology builds.

We use automated optical inspection, X-ray inspection for BGAs, AOI systems and flying probe or functional testing to validate process control and assembly quality.

All SMT assembly services follow IPC standards, ensuring consistency and quality for every PCBA build.

We support PCB prototype assembly for engineering validation and full scale PCBA production, maintaining consistency from initial builds to high volume electronics manufacturing.

Why Choose WellPCB for SMT PCB Assembly Services?

With in-house PCB fabrication and SMT assembly under one roof, we offer a true one-stop electronics manufacturing solution that reduces lead time, prevents quality issues and maintains consistent performance from prototype to mass production.
smt pcb assembly built to your specs

SMT PCB Assembly Built to Your Specs

ipc class 3 smt assembly

IPC Class 3 SMT Assembly

fast global delivery

Fast SMT Prototype Assembly

complete traceability of every smt pcb

Complete Traceability of Every SMT PCB

decades of pcb experience

Decades of PCB Experience

fast smt prototype assembly

Fast Global Delivery

Technical Specifications for SMT PCB Assembly

ParameterSpecification RangeWhy It Matters
Component Sizes0201, 0402, fine-pitch ICs, QFN, QFP, BGA, micro-BGASupports high-density SMD assembly and advanced integrated circuit packages
Solder Paste TypeLead-free or SnPb alloys, optimized solder particlesEnsures stable printing, wetting, and reliable joints during reflow
Stencil Thickness0.10 mm to 0.20 mmControls solder paste volume for accurate surface mount component placement
Reflow ProfileMulti-zone convection reflow oven with controlled temperature curvePrevents solder bridging, uneven heating, and component damage
Pick and Place Accuracy±0.03 to 0.05 mm depending on nozzle typeAllows precise placement directly onto the PCB surface for complex electronics
Placement SpeedUp to 40,000 components per hourEnables faster production and consistent PCB SMT assembly throughput
Inspection MethodsAOI, X-ray inspection, optical inspection, flying probeValidates solder joints, BGA alignment, and full assembly process control
Board Thickness0.6 mm to 2.4 mmAccommodates various printed circuit board fabrication requirements
Supported PCB TypesSingle-sided, double-sided, and mixed SMT and through-holeMaximizes design flexibility for all electronic components
Soldering MethodsReflow soldering, selective solder for through-holeEnsures correct bonding of component leads to pads for long-term reliability
IPC StandardsIPC-A-610, IPC-7351Maintains consistency, quality, and professional workmanship
Testing OptionsFunctional testing, flying probe, continuity checksConfirms electrical and electronic performance before shipment

Types of SMT PCB Assemblies We Build

We support a wide range of SMT PCB assembly builds, from simple single-sided layouts to complex multi-layer circuit boards with fine-pitch components, BGAs and mixed technology requirements.

single sided smt board assembly

Single-Sided SMT Board Assembly

Ideal for cost-efficient electronics and low-complexity circuit designs where surface mount components are placed on one side of the PCB.

double sided smt assembly

Double-Sided SMT Assembly

Supports higher component density with SMD placement on both sides of the board, enabling compact layouts and improved routing for advanced circuits.

high density smd assembly

High-Density SMD Assembly

Designed for 0201 parts, micro-BGAs, QFNs, fine-pitch ICs and other miniaturized components used in high-performance electronic devices.

mixed smt and through hole assembly

Mixed SMT and Through-Hole Assembly

Combines surface mount components with through-hole technology for boards requiring mechanical strength, larger connectors or specialized component types.

prototype smt pcb assembly

Prototype SMT PCB Assembly

Fast-turn PCBs that allow engineers to validate circuit performance, optimize component placement and accelerate product development before mass production.

How to Order SMT PCB Assembly Services

submit design

Submit Your PCB Design

Upload your Gerber files or use our easy online PCB design tool to create your board layout. Make sure your files are complete and correctly formatted to ensure smooth processing and production accuracy.

specifications

Select Your PCB Specifications

Customize your order by choosing the technical specifications—number of layers, board dimensions, thickness, copper weight, solder mask color, surface finish, and more. Our intuitive interface helps you configure everything based on your project’s needs.

instant quote

Get an Instant Quote

Once your design and specs are in place, you'll receive a transparent, instant quote. Pricing updates in real time as you modify options, so you can adjust your selections to match your budget before placing the order.

payment

Confirm Order & Make Payment

Review your entire order for accuracy, including file previews and selected specs. After confirmation, proceed to secure checkout and choose your preferred payment method. You’ll receive an email confirmation with order details.

production and delivery

Production & Delivery

Your PCB moves into production immediately. We’ll keep you updated throughout the manufacturing process. Once completed, your boards are carefully packed and shipped to your door, with tracking information provided for your convenience.

WellPCB is trusted by millions of
businesses and innovators.

Why Choose WellPCB?

WellPCB stands out among USA PCB manufacturers by delivering superior quality, advanced solutions, and unmatched reliability. With years of experience serving global markets, WellPCB has earned a reputation as one of the top PCB manufacturers in USA.

WellPCB specializes in multilayer PCBs for advanced electronic applications. You can order these boards with $100 off using our special offer, providing high complexity at competitive rates for demanding projects.

team member shao

Hommer Zhao

Founder and Chief Editor – Hommer Zhao

Welcome! I’m Hommer Zhao, the founder and Chief Editor of WellPCB. With years of experience in the PCB industry, I’m committed to making sure our content is both accurate and helpful. We’re proud to serve a growing community of over 4,000 customers worldwide, and our goal is to provide you with the best resources and support. Your satisfaction is our top priority, and we’re here to help you every step of the way!

team member jessie

Jesse Holland

Technical Manager – Jesse Holland

Hi, I’m Jesse Holland, an Engineer and Technical Manager at WellPCB. With years of experience in PCB design and engineering, I’m here to ensure that every project we work on meets the highest technical standards. I lead our team, focusing on precision and innovation, collaborating closely with clients to provide tailored solutions and expert guidance. Whether you’re facing a complex design challenge or need advice on technical aspects, I’m here to ensure your project is a success from start to finish.

team member nathan

Nathan Jensen

Purchasing Manager – Nathan Jensen

Hi, I’m Nathan Jenson, the Purchasing Manager at WellPCB. I’m responsible for sourcing the best materials and components to ensure our products meet the highest quality standards. With my extensive experience in procurement, I work closely with suppliers to secure reliable and cost-effective solutions while maintaining strong relationships to support our operations. I aim to ensure every project runs smoothly by providing the resources needed to deliver on time and to your satisfaction.

team member emma

Emma

Sales Manager – Emma

Hey, I am Emma, sales manager at WellPCB. I studied electronic science and technology at university and have served customers for PCB and PCB Assembly service for several years.

I enjoy communicating with customers and our technicians to solve problems, and customers always say, "It's great to have you onboard".

It is my pleasure and honour to be helpful. Contact me now, and you'll know.

team member bella and cassiel

Bella and Cassiel

Sales Representatives – Bella and Cassiel

We’re Bella and Cassiel, your dedicated sales representatives at WellPCB. With our extensive knowledge of the PCB industry, we’re here to provide exceptional service and support. We take the time to understand your unique needs and are always ready to offer tailored solutions and advice. Whether you need product recommendations, assistance with your orders, or simply have a question, we’re here to ensure your experience is smooth and seamless at every step.

team member mandy and wendy

Mandy and Wendy

Sales Representatives – Mandy and Wendy

We’re Mandy and Wendy, your friendly sales representatives at WellPCB. Passionate about helping our customers, we bring a wealth of experience in the PCB industry to provide you with the best solutions and service. We take pride in building strong relationships with our clients, understanding their specific needs, and offering personalised support to ensure their satisfaction. Whether you’re looking for advice, product information, or assistance with any part of your order, we’re here to make your experience as smooth and efficient as possible.

Our Team

Our skilled engineers and technicians bring expertise and precision to every PCB assembly project. Committed to quality, efficiency, and innovation, our team ensures every order meets the highest UL, IPC, ROHS & REACH standards, delivering reliable solutions tailored to your needs.

  • Founder and Chief Editor – Hommer Zhao
  • Technical Manager – Jesse Holland
  • Purchasing Manager – Nathan Jensen
  • Sales Manager – Emma
  • Sales Representatives – Bella and Cassiel
  • Sales Representatives – Mandy and Wendy

Industrial Control PCB Assembly Case Studies

PCB Assembly

The picture shows an HDMI-to-DVI cable with USB power. It can be used to connect HDMI-enabled devices (such as laptops and TV boxes) to DVI-equipped monitors and other home appliances.

PCB Assembly

The picture shows an HDMI-to-DVI cable with USB power. It can be used to connect HDMI-enabled devices (such as laptops and TV boxes) to DVI-equipped monitors and other home appliances.

PCB Assembly

The picture shows an HDMI-to-DVI cable with USB power. It can be used to connect HDMI-enabled devices (such as laptops and TV boxes) to DVI-equipped monitors and other home appliances.

SMT PCB Assembly Services Client Feedback

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star rating 1

As an R&D manager, I have had an outstanding experience working with WELL-PCB. For many years, our company has entrusted them with the production, assembly, and programming of the boards developed in our R&D unit, and they have consistently exceeded our expectations.

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Hamid Reza Moshayedi

R&D Manager

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star rating 1

Their work is very impressively perfect. Today, when they check our company PCB board after assemble. They found a fake short point which many engineers has never found in the past years. But that is just designed so. The PCB board quality is excellent. Their service is also excellent.

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MikeZ

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star rating 1

My friend introduced WellPCB to me, the first try, a little look forward to. I ordered a 47*72 10ps PCB, and I can’t wait to receive my PCB. So I used expedited service and received my PCB in three days. I tested and soldered the PCB, Quality is really good, silkscreen, plating also great.

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Warren Cliton

SMT PCB Assembly Services FAQs

SMD components are mounted directly onto the surface of the PCB using SMT, while through-hole components use drilled holes and leads for mechanical strength or high-power applications.

We use high-precision pick-and-place machines with calibrated nozzles, component libraries and vision alignment systems to ensure correct orientation, footprint matching and placement accuracy.

Yes. For mixed-technology assemblies, SMT components are placed and reflowed first, followed by selective solder for through-hole parts, which are often added after the reflow process due to their size, sensitivity, or mechanical requirements.

We support Gerber files, centroid or pick-and-place files, BOMs and additional PCB design data required for accurate stencil creation and component placement programming.