iso icon.png

ISO9001 ISO13485
ISO14001

iatf 16950.png

IATF
16949

ipc icon.png

IPC-A-610H International
Certification

aoi inspection.png

Fully Automated
AOI Inspection

rohs
ul

Robotic Cable Assemblies Manufacturer for Motion Systems, Robotics, and Automation

Robotic cable assemblies and machinery robot cables are used for robots that operate in high speed, repetitive tasks requiring EMI shielding, signal integrity and consistent power transmission.

Each robotic cable assembly is designed to withstand millions of bending cycles and ±180° torsional stress, with PUR or TPV jackets that resist abrasion, welding spatters and harsh environments. These cables offer high flexibility, with tested resistance to rapid acceleration and deceleration, chemical exposure, and high temperatures up to 221 °F (105 °C).

As a supplier of custom robotic cable solutions, we manufacture assemblies that meet the rigorous demands of robotics applications, integrating high-flex stranding, multi layer shielding, and robust connector terminations.

Our robotic cable assemblies meet IPC/WHMA-A-620 and ISO 9001 requirements and are tailored for OEMs building robotic solutions for material handling, pick-and-place or automated processes.

Read More
Request a Free Quote
custom wiring harness capabilities

Our Robotic Cable Assembly Capabilities

WellPCB delivers robotic cable assembly solutions and machinery robot cables engineered for the electrical, mechanical, and environmental extremes of robotic systems. Each robot cable assembly is built for application-specific motion cycles, routing constraints, and connector formats.

We manufacture custom wiring harness assemblies, robotic cable assemblies and machinery robot cables with conductor sizes from 0.5 mm² to 16 mm² and voltage ratings of 300V, 600V, and 1000V AC or DC.

These cables can withstand continuous movement with bend radii as low as 7.5×OD and tolerate high temperatures up to 221 °F (105 °C).

Conductor stranding follows Class 6 for extreme flexibility, and insulation materials include XLPE or TPE for robotic applications requiring abrasion and oil resistance. All assemblies pass hipot testing up to 2000V and meet industry standards, including UL 758 and ISO9001.

Our low capacitance sensor cables feature 2 to 60 conductors with cross-sections from 0.14 mm² to 1.5 mm², shielded using aluminum/polyester foil and 85% tinned copper braids.

We maintain impedance stability within ±10%, with insulation resistance exceeding 20 MΩ·km. Designed to support analog, PWM, and digital feedback signals, these robotic cable assemblies maintain signal integrity under ±180° torsional loading, tested over 3 million cycles.

EMI-sensitive builds include twisted pair layouts and 360° shield termination.

These robotic cable assembly solutions integrate power (up to 10 mm²), signal (28 to 22 AWG), and data pairs into a single sheath.

Jacket options include PUR with <20 mm cable OD and shore hardness of 90A to resist notch propagation under torsional flex. Strain relief elements use aramid or Kevlar wraps, while inner fillers reduce internal abrasion.

These custom robotic cable assemblies are tested for cable drag systems and multi axis routing with certified durable robotic cables.

For industrial protocols, we offer shielded CAT5e/CAT6A cables rated to 250 MHz, with 100 Ω impedance and pair-to-pair skew below 45 ns/100m.

These robotic cable assemblies are engineered to withstand torsion cycles at ±180°/m and are tested to IEC 61156 for signal degradation and RL attenuation.

Jacket materials include halogen-free TPU for compliance with flame-retardant and low-smoke zero-halogen (LSZH) requirements in industrial automation.

We assemble machinery robot cables using 62.5/125 µm multimode or 9/125 µm single-mode fibers with a minimum bend radius of 10×OD (static) and 20×OD (dynamic).

Optical loss is kept under 0.5 dB/km for multimode and 0.35 dB/km for single-mode, with APC or UPC polished terminations.

Jackets are compliant with RIA and IP69K ingress ratings for high-pressure, chemical-laden environments in robotic vision systems.

We deliver bundled robotic cable assemblies pre-cut, labeled, and sleeved for routing across 4- to 6-axis systems.

Kits include ganged connector terminations, corrugated tubing, and non-migratory tape wrap. Motion elements are tested for drag chain speeds up to 3.3 m/s, with acceleration to 5 m/s² and a bending cycle life of 10 million.

These are suitable for complete robotic arm routing in welding, painting, or palletizing robots.

Each robotic cable assembly can be crimped, soldered, or ultrasonic welded to AMP, Deutsch, or Hirose connectors with IP67/IP69K overmolds in TPU, PVC, or stainless shells.

Pull strength exceeds 50 N per conductor, with overmold bonding validated via peel testing. Cable strain reliefs are validated under 90° and inline tensile force conditions to simulate robotic systems in repetitive motion.

For OEM robotics cable assembly applications, we support low-volume prototype runs to 10,000+ unit production with full lot traceability.

All cables are built under stringent quality control, with electrical tests (continuity, insulation, hipot), mechanical tests (torsion, flex fatigue), and chemical soak testing (195 hours at 77 °F [25 °C] in solvent panel).

Our wire harness documentation includes timestamped QC logs, serialized tags, and optional FAI reports.

Why Choose WellPCB for Your Robotic Cable Assemblies?

metal core pcbs.png

High Flex Cable Design Expertise

We build robotic cable assemblies and machinery robot cables using high-strand copper and torsion-stable insulation engineered to withstand over 10 million bending cycles in
dynamic robotic systems.
Our builds are tested for twist radius, strain, and motion compatibility across 6-axis arms and linear tracks.
Read More
flexible pcbs.png

Full Compliance With Industry Standards

All assemblies follow IPC/WHMA-A-620 Class 3 workmanship and ISO 9001:2015 quality systems.
We meet electrical and mechanical tolerances for OEM robotics platforms,
delivering robotic cable solutions that comply with Profinet, UL, and CE industry standards for signal accuracy, insulation resistance, and jacket integrity.
Read More
heavy copper pcbs.png

Custom Assembly for Specific Applications

Whether your robotics project requires chemical-resistant jackets, EMI-sensitive robotic wire, or high-flex servo bundles, our builds are configured from client drawings to match your torque
paths, space constraints, and voltage isolation zones.
Every custom cable assembly is built to the exact spec, no substitutions.
Read More
ceramic pcbs.png

Low MOQ, Fast Turnaround, and Traceability

We support urgent builds and low-volume batches with functional testing, serial labeling, and full inspection logs.
As a provider to industrial OEMs, we
include verified test data and batch-level traceability for every robotics cable assembly from sourcing to packaging.
Read More
hdi pcbs.png

Support for Harsh Environments and Demanding Loads

Our machinery robot cables are selected to withstand torsional force, thermal cycling, and abrasion. Jacket options include PUR, TPE, and ChemProtect.
These materials handle solvents, weld spatters, and washdown exposure. All cables are validated for mechanical stresses and high temperatures up to 221°F (105°C).
Read More
high frequency pcbs.png

Solutions Tailored for Robotic OEMs and System Builders

We don’t sell generic kits. Each robotic cable assembly is matched to its robot model, axis configuration, and application class.
We provide cable solutions for AGVs, cobots, and automated tooling that require consistent uptime, repeatability, and reliable performance.
Read More

Industries We Serve with Robotic Cable Assemblies

WellPCB supports OEMs across robotics, healthcare, logistics, and electronics with cable solutions tailored to meet the electrical, thermal, and mechanical demands of their specific applications.

Industrial Automation and Manufacturing

Our robotic cable assemblies are used in robotic welding cells, CNC machinery, and automated tooling platforms.
These machinery robot cables are selected for their high flexibility, abrasion resistance, and ability to
withstand rapid acceleration and deceleration.
Every build is tested for twist, tension, and EMI exposure typical of industrial automation environments.
Read More

automotive displays.png

Automotive Production and Assembly

We supply robotics cable assembly solutions for automotive OEMs and Tier 1 system integrators.
These include servo motor cables, signal wires, and bundled cable assemblies that operate in high-speed
conveyor lines and robotic paint shops.
Cables must tolerate oils, welding spatters, and extreme vibration while maintaining reliable connections across long shifts.
Read More

The Top 10 Electronics Companies In 2018

Electronics and Semiconductor Robotics

For high-speed, high-precision robotic systems, we provide custom robotic cable builds with under 100 Ω impedance stability and EMI shielding for PCB pick-and-place, test handling, and vision-guided
inspection arms.
These cables used in semiconductor lines are engineered to minimize noise and support consistent data transmission across tight routing paths.
Read More

Source of Raw Materials and Components Used by the Manufacturer

Material Handling and Logistics

We build machinery robot cables for AGVs, robotic palletizers, and mobile warehouse platforms that require high-flex routing and torsional resistance.
These robotic cable assemblies include twisted pair
control lines, sensor feedback cables, and hybrid bundles with connectors for vision, power, and brake interface.
Each cable is rated for high duty cycles and floor vibration.
Read More

Medical equipment and devices

Medical and Healthcare Robotics

Our cable assembly solutions are used in surgical robots, rehabilitation equipment, and precision motion tools where robotic cable assemblies must meet low-particulate, EMI-sensitive, and
sterilizable conditions.
Jackets are selected for biocompatibility and chemical resistance. Shielding and impedance tuning are optimized to support exact robotic applications.
Read More

Food Printer Prints Cookies Frosting

Food Processing and Cleanroom Environments

We manufacture highly flexible, smooth-jacketed robotic cable assemblies for IP69K environments with frequent washdown.
These robotic solutions are validated for food
contact, hydrolysis resistance, and chemical compatibility.
Custom robotic cable solutions for dairy, meat, and packaging lines are tested to meet the highest standards for uptime and sanitation.
Read More

Our Robotic Cable Assembly Process

Building robotic cable assemblies and machinery robot cables for motion-intensive environments requires strict process control and consistent execution. Our process integrates specification review, controlled assembly, and documented testing to support OEM traceability and long-term field reliability.

support.png

Step 1: Drawing Review and BOM Validation

We begin every robotic cable assembly build by reviewing client drawings, wire tables, routing maps, and connector callouts. Our engineering team verifies voltage ratings, signal types, shielding needs, and jacket material
requirements. Common inputs include DXF cable paths, IPC-2221 spacing guidelines, and pinout diagrams for robotics controllers and servo drives.
Read More
support.png

Step 2: Material and Construction Specification

Once approved, we select cable cores (typically 0.14 mm² to 10 mm²) based on current load and required data rates. Jacket materials such as PUR, TPU, or ChemProtect are matched to the mechanical environment.
For robotic applications, we specify twisted pair layouts, EMI braid coverage (≥85%), and ±10% impedance control for bus and feedback lines.
Read More
support.png

Step 3: Prototype Cable Assembly and Testing

Early builds of custom robotic cable solutions undergo mechanical strain, torsion, and continuity testing. Torsion validation uses ±180°/m rotation in flex cycles up to 3 million. We perform insulation resistance tests at 500
VDC and verify connector pull-out strength to 50 N or higher. Shield bonding is validated with 360° wrap and 20 mΩ resistance maximum across shield-to-housing.
Read More
support.png

Step 4: Full Production and Traceable Assembly

All robotic cable assemblies are constructed in ESD-safe workstations using calibrated stripping, crimping, and soldering tools. Each wire harness is serialized with heat-shrink markers or printed ID tags. Cables are tested
with programmable switch matrix platforms to confirm pin-to-pin mapping and detect shorted, high-resistance, or reversed terminations.
Read More
support.png

Step 5: Final Inspection, Documentation, and Packing

Every finished machinery robot cable is subject to HiPot (1000V to 2000V), insulation resistance, and dynamic continuity tests. Visual inspection confirms jacket uniformity, connector seating, and wire color compliance
to build spec. Cable assemblies meet IPC/WHMA-A-620 workmanship standards. Final delivery includes test reports, BOM traceability, and an optional certificate of conformance.
Read More

Design Considerations for Machinery Robot Cables

Designing robotic cable assemblies and machinery robot cables requires a balance of electrical performance, mechanical endurance, and environmental protection. Our process helps reduce cable failures by aligning specifications with real-world motion profiles, connector stress points, and routing constraints.

support for pcb design and manufacturability.png

Mechanical Motion and Fatigue Resistance

Machinery robot cables must match motion profile requirements for robotic systems that move at high speeds and tight radii. Cable cores use Class 6 stranded copper for maximum strand mobility
and fatigue resistance.
Assemblies are rated to tolerate torsion stress of ±180° per meter and minimum bending cycles of 10 million in cable track or rotating joint applications. Bend radius in dynamic flex paths must remain above 7.5×OD to prevent jacket cracking and conductor failure.
Read More
reliable pcb manufacturing and assembly with full traceability.png

Conductor, Core, and Shielding Layout

Conductor size ranges from 0.14 mm² to 10 mm², with matched stranding configurations for power, signal, or sensor roles. Differential signal pairs use twisted-pair cores and 100 Ω ±10% impedance control.
Shields include aluminum/mylar foil and tinned copper braid with ≥85% coverage for EMI-sensitive robotic cable assemblies. Drain wires or 360° termination reduce ground loop formation and maintain signal integrity under motion.
Read More
rapid prototyping and on time delivery.png

Insulation and Jacket Material

Cables must use insulation and jackets that balance flex durability, chemical resistance, and thermal stability. Most robotic cable assemblies use PUR or TPE jackets with hardness between 85A and 95A Shore.
Materials are tested from -40 °F to 221 °F (-40 °C to 105 °C).
Halogen-free, low-smoke jackets are preferred in enclosed equipment zones. Applications exposed to abrasion, oil, or welding spatters benefit from ChemProtect or LSZH outer layers with flame resistance.
Read More
secure file upload and fast online quotes.png

Connector Geometry and Stress Relief

Machinery robot cables terminated with circular or rectangular connectors must support motion at both entry and exit points. Overmolding, backshells, or grommets are added to control stress concentration
at connector bases.
Flexible strain reliefs support repeated articulation without conductor migration. Pinouts are documented and tested per IPC/WHMA-A-620 for continuity, contact resistance, and voltage tolerance across all active paths.
Read More
application specific material and process selection.png

EMI Mitigation and Signal Routing

Cables used in robotic applications must isolate control signals from power lines and noisy drive outputs. Shielded bundles include both braid and foil layers with central grounding points to avoid loop
current buildup.
Routing strategies must minimize parallel runs with unshielded power circuits. Twisted-pair signals reduce crosstalk in hybrid cable assemblies that combine multiple functions inside the same sheath.
Read More
built in resistance to vibration heat and humidity.png

Compliance, Testability, and Field Durability

All designs are validated to IPC/WHMA-A-620 for workmanship and mechanical performance. Shield resistance, jacket elongation, and insulation breakdown strength are checked during prototyping.
For robotics OEMs, designs include test points, labeling, and serialized inspection logs to support in-field diagnostics and replacement.
Cable jackets are scored for UV, hydrolysis, and high temperatures, and are selected based on environmental lifecycle demands.
Read More
How to Order Your Robotic Cable Assemblies
submit design

Submit Your Design

Send us your design details (Drawing or Detailed Specifications).

instant quote

Get a Fast Quote

Once your design and specs are received, a fast quote will be sent to you within 24 hours.

payment

Confirm Order & Make Payment

When the quotation is approved, please send the PO or order confirmation, we will proceed with the production after receiving your payment.

specifications

Arrange Production & Inspection

Before production, our technical team will review all details of the drawing/specs again. If everything is OK, the order will start. We'll keep you updated throughout the manufacturing process. After the production is completed, the products will be 100% inspected.

production and delivery

Packaging & Delivery

When completed, your order will be carefully packed and shipped to you, with shipping documents and tracking information provided.

WellPCB is trusted by millions of
businesses and innovators.

Why Choose WellPCB as Your Wire Harness Manufacturer?

WellPCB stands out among USA wire harness manufacturers by delivering superior quality, advanced solutions, and unmatched reliability. With years of experience serving global markets, WellPCB has earned a reputation as one of the top wire harness manufacturers in the USA.

WellPCB specializes in custom wire harnesses for complex electronic and industrial applications. You can order these assemblies with $100 off using our special offer—delivering high-quality, tailor-made harnesses at competitive rates for your most demanding projects.

iso9001 wire harness
iatf 16949：2016 certification
team member shao

Hommer Zhao

Founder and Chief Editor – Hommer Zhao

Welcome! I’m Hommer Zhao, the founder and Chief Editor of WellPCB. With years of experience in the PCB industry, I’m committed to making sure our content is both accurate and helpful. We’re proud to serve a growing community of over 4,000 customers worldwide, and our goal is to provide you with the best resources and support. Your satisfaction is our top priority, and we’re here to help you every step of the way!

team member jessie

Jesse Holland

Technical Manager – Jesse Holland

Hi, I’m Jesse Holland, an Engineer and Technical Manager at WellPCB. With years of experience in PCB design and engineering, I’m here to ensure that every project we work on meets the highest technical standards. I lead our team, focusing on precision and innovation, collaborating closely with clients to provide tailored solutions and expert guidance. Whether you’re facing a complex design challenge or need advice on technical aspects, I’m here to ensure your project is a success from start to finish.

team member nathan

Nathan Jensen

Purchasing Manager – Nathan Jensen

Hi, I’m Nathan Jenson, the Purchasing Manager at WellPCB. I’m responsible for sourcing the best materials and components to ensure our products meet the highest quality standards. With my extensive experience in procurement, I work closely with suppliers to secure reliable and cost-effective solutions while maintaining strong relationships to support our operations. I aim to ensure every project runs smoothly by providing the resources needed to deliver on time and to your satisfaction.

team member emma

Emma

Sales Manager – Emma

Hey, I am Emma, sales manager at WellPCB. I studied electronic science and technology at university and have served customers for PCB and PCB Assembly service for several years.

I enjoy communicating with customers and our technicians to solve problems, and customers always say, "It's great to have you onboard".

It is my pleasure and honour to be helpful. Contact me now, and you'll know.

team member bella and cassiel

Bella and Cassiel

Sales Representatives – Bella and Cassiel

We’re Bella and Cassiel, your dedicated sales representatives at WellPCB. With our extensive knowledge of the PCB industry, we’re here to provide exceptional service and support. We take the time to understand your unique needs and are always ready to offer tailored solutions and advice. Whether you need product recommendations, assistance with your orders, or simply have a question, we’re here to ensure your experience is smooth and seamless at every step.

team member mandy and wendy

Mandy and Wendy

Sales Representatives – Mandy and Wendy

We’re Mandy and Wendy, your friendly sales representatives at WellPCB. Passionate about helping our customers, we bring a wealth of experience in the PCB industry to provide you with the best solutions and service. We take pride in building strong relationships with our clients, understanding their specific needs, and offering personalised support to ensure their satisfaction. Whether you’re looking for advice, product information, or assistance with any part of your order, we’re here to make your experience as smooth and efficient as possible.

Our Team

Our skilled engineers and technicians bring expertise and precision to every PCB assembly project. Committed to quality, efficiency, and innovation, our team ensures every order meets the highest UL, IPC, ROHS & REACH standards, delivering reliable solutions tailored to your needs.

  • Founder and Chief Editor – Hommer Zhao
  • Technical Manager – Jesse Holland
  • Purchasing Manager – Nathan Jensen
  • Sales Manager – Emma
  • Sales Representatives – Bella and Cassiel
  • Sales Representatives – Mandy and Wendy

All Cable Assembly Services

Custom Cable Assemblies
Custom Industrial Cable Assembly
Robotic Cable Assemblies
Custom RF Cable Assemblies
Custom Medical Cable Assemblies
Overmolded Cable Assemblies
Robotic Cable Assemblies Case Studies
robotic cable assemblies environmentally resistant

PCB Assembly

Robotic cable assemblies are engineered for dynamic applications requiring continuous motion, precision, and environmental protection—ideal for industrial automation, medical robotics, and cleanroom systems.

Feature:

  • •Environmentally resistant: withstands oil, chemicals, UV, and moisture
  • •High-flex life: supports millions of dynamic bend cycles
  • •Excellent EMI shielding for signal integrity
  • •Compact, lightweight, and abrasion-resistant construction
  • •Available with custom connectors and overmolding
  • •Suitable for drag chains, robotic arms, and multi-axis systems
Read More
custom robotic wire harnesses

Wire Harness

Custom robotic wire harnesses are tailored to meet the exact motion, space, and environmental demands of modern robotic systems—delivering reliable performance across automation, medical, and service robotics.

Features:

  • •Custom Robotic Wire Harnesses for All Your Needs
  • •Designed to fit complex routing and tight-space configurations
  • •Supports continuous flexing, torsion, and multi-axis motion
  • •Environmentally resistant to oil, chemicals, and heat
  • •High signal integrity with shielded cable options
  • •Customizable with connectors, labeling, and overmolding
  • •Built to industry standards: IPC/WHMA-A-620, ISO 9001
Read More
robotic cables

PCB Assembly

Highly durable robotic cables are designed for continuous motion and harsh environments, ensuring long-lasting performance in automation, welding, packaging, and cleanroom robotics.

Features:

  • •Robotic Cables Highly Durable
  • •High flex life: exceeds 10+ million bend cycles
  • •Resistant to abrasion, oil, chemicals, and UV
  • •Maintains signal and power integrity under dynamic stress
  • •Flame-retardant and halogen-free jacket options available
  • •Suitable for torsional and multi-axis movement
  • •Engineered for drag chains and cable carriers
Read More

Client Feedback On Our Robotic Cable Assemblies

quote icon.png
star rating 1

As an R&D manager, I have had an outstanding experience working with WELL-PCB. For many years, our company has entrusted them with the production, assembly, and programming of the boards developed in our R&D unit, and they have consistently exceeded our expectations.

avatar.png

Hamid Reza Moshayedi

R&D Manager

quote icon.png
star rating 1

Their work is very impressively perfect. Today, when they check our company PCB board after assemble. They found a fake short point which many engineers has never found in the past years. But that is just designed so. The PCB board quality is excellent. Their service is also excellent.

mikez.png

MikeZ

quote icon.png
star rating 1

My friend introduced WellPCB to me, the first try, a little look forward to. I ordered a 47*72 10ps PCB, and I can’t wait to receive my PCB. So I used expedited service and received my PCB in three days. I tested and soldered the PCB, Quality is really good, silkscreen, plating also great.

warren cliton.png

Warren Cliton

Robotic Cable Assemblies FAQs

Robotic cable assemblies are engineered cable systems that connect power, signal, and control lines within robotic systems. These cables are built to withstand high torsion, continuous bending, and environmental exposure in automated equipment. Most use high-strand copper, reinforced jackets, and EMI shielding to support robotic applications with demanding electrical and mechanical loads.

Machinery robot cables are designed for continuous motion paths that involve twisting, flexing, and high-speed travel. These flexible cables support ±180° torsional movement and millions of bending cycles without failure. Jackets resist abrasion, oil, and thermal stress, while shielding maintains signal integrity in EMI-heavy environments typical of industrial robots.

Yes, all robotic cable assemblies are built to IPC/WHMA-A-620 Class 3 and ISO 9001. Where required, we meet UL, CEA, and TUV test requirements. Our cable assemblies meet mechanical stress, dielectric strength, and shielding performance thresholds for robotics OEM platforms and automated processes.

Yes, we support any custom robotic cable build with client-supplied BOMs, routing diagrams, and connector specifications. Whether for dress pack kits, servo loops, or hybrid bundles, we produce custom cable assembly runs with full documentation, test reports, and revision tracking. Every project is scoped for specific applications and routed to meet motion and space constraints.

Start Your Next Project with Tested, Traceable Robotic Cable Assemblies

Get $100 Off Your First Order!

Get production-ready robotic cable assemblies and machinery robot cables built to your exact specifications. Every assembly is electrically tested, mechanically validated, and traceable to source materials and process checkpoints.

Get $100 Off Your First Order!
footer img.webp